Fertilizer Recovery & Reconditioning
FertiRecover
Recover Compacted Fertilizer Through a Controlled Process.
Fertilizer Recovery & Reconditioning System
FertiRecover is designed for fertilizer that has become heavily lumpy, compacted or difficult to handle during storage.
Rather than simply crushing the entire product, the system uses multiple recovery stages to screen, reduce, condition and separate the material.
Current proven FertiRecover performance.
Screening, controlled size reduction and conditioning.
Can be manufactured around the required recovery application.
Documented recovery result from severely compacted fertilizer.
Application
When Fertilizer Becomes Difficult to Handle.
Fertilizer that has become heavily lumpy or compacted during storage can be difficult to move, screen and return to a usable product stream.
FertiRecover is developed to handle this affected material through a controlled recovery sequence that may include screening, size reduction, conditioning and final separation.
Heavily Lumpy or Compacted Fertilizer
The system is intended for fertilizer that has become difficult to handle because the material has formed substantial lumps or compacted masses.
Recover Through Multiple Stages
The process is not based on simply crushing the full product stream. Material moves through defined recovery stages selected according to its condition.
Final Screening Before Discharge
Final screening forms part of the recovery sequence so that conditioned material can be separated before leaving the system.
Mobile or Modular Where Required
FertiRecover can also be supplied as a modular or mobile recovery system according to the application requirement.
The condition of the fertilizer and the required recovered product determine how the recovery stages are applied.
Engineering Features
Engineered for Controlled Fertilizer Recovery.
FertiRecover separates the recovery task into defined stages rather than relying on one aggressive treatment across the entire product stream.
Screening, controlled size reduction, conditioning and final separation each perform a specific function within the wider recovery process.
Multi Stage Processing
Recovery is divided into screening, size reduction, conditioning and final separation rather than relying on a single processing action.
Primary Screening
Screening forms the first treatment stage within the recovery sequence before the material moves through the remaining processing functions.
Controlled Size Reduction
Size reduction is one controlled stage within the recovery process rather than simply crushing the complete product stream.
Roller Conditioning
A dedicated roller conditioning stage forms part of the reconditioning sequence before the final separation process.
Final Screening
Conditioned fertilizer passes through a final screening stage before the recovered product leaves the system.
Mobile or Modular Build
FertiRecover can also be manufactured as a mobile or modular recovery system according to the project requirement.
The equipment is structured around recovering affected material through a sequence of distinct treatment and separation stages.
Configuration & Integration
Configured Around the Recovery Application.
FertiRecover can be manufactured as a mobile or modular recovery system according to the requirements of the application.
Where the equipment forms part of a wider plant, the surrounding material flow, equipment interfaces, utilities and control requirements can be considered as part of the engineering process.
Mobile or Modular Build
FertiRecover can be manufactured in a mobile or modular configuration according to the recovery application and project requirements.
Integration With the Wider Process
Feed arrangements, discharge points and surrounding handling equipment can be considered when integrating the recovery system into the wider material flow.
Engineering Inputs From the Site
Available electrical supply, control requirements and other relevant site utilities form part of the wider engineering considerations for the installation.
Designed Around the Application
The final arrangement is developed around the fertilizer condition, required recovery process, available space and the equipment interfaces relevant to the project.
Configuration is considered together with material movement, available infrastructure and the wider operating requirements of the recovery installation.
Project Proof
Mombasa, Kenya
Severely Compacted Fertilizer. Documented Recovery.
A documented fertilizer recovery project in Mombasa processed severely compacted material through the FertiRecover system.
Approximately 14 tonnes were processed during the documented run, with approximately 74% recovered as resellable fertilizer product.
Recovery Performance Proven on Severely Compacted Material.
The Mombasa project provides measured evidence of FertiRecover processing fertilizer in severely compacted condition rather than relying only on theoretical recovery assumptions.
During the documented run, approximately 74% of the processed material was recovered as resellable fertilizer product.
Support, Spares & Technical Assistance
Support the Recovery System Beyond Installation.
Recovery equipment needs to remain practical to operate, maintain and support after commissioning.
Ferti support can extend from installation and commissioning through operator training, fault finding, technical assistance and critical spares planning.
Installation & Assembly Support
Practical support during installation and assembly according to the equipment supplied and the agreed project scope.
Prepare the System for Operation
Commissioning can include practical checks across the supplied equipment and relevant material handling interfaces.
Operator & Maintenance Training
Training can cover practical operation, routine inspection and maintenance requirements for the supplied equipment.
Fault Finding & Ongoing Assistance
Remote support can assist with fault finding, with on-site technical support where remote assistance is not sufficient.
Practical Support Around the Supplied Equipment.
Support requirements can be planned around the installation, equipment configuration and operating environment.
Where standard commercially available components are used, replacement specifications can be provided. Specialised or preconfigured components can be supplied from South Africa.
Plan Around the Equipment Actually Supplied.
Critical spares can be selected around the final FertiRecover configuration and the supporting equipment included in the project.
Relevant mechanical and drive components can be considered according to the supplied system.
Conveyor components can form part of the spares package where material handling equipment is included.
Selected electrical and drive components can be identified around the final control and equipment configuration.
Additional critical components can be identified according to the final FertiRecover installation.
Discuss Your Recovery Requirement
Start With the Condition of the Fertilizer.
Tell the Ferti team what has happened to the fertilizer, approximately how much material needs to be processed and where the recovery work needs to take place.
From there, the requirement can be assessed around the material condition, site arrangement, handling method and required recovered product route.
Photographs of the affected fertilizer and the available handling area are useful starting points.
Tell Us What You Know So Far.
Basic project information gives the engineering team a practical starting point for understanding the recovery requirement.
Photographs, layout drawings and details of existing handling equipment can help the Ferti team understand the project more quickly.