Fertilizer Weighing & Bagging
FertiBagger
Flexible Fertilizer Bagging.
Single Line or Fully Independent Twin Line Configuration
FertiBagger is a modular fertilizer weighing and bagging system for new fertilizer plants or integration into existing operations around conveyors, hoppers, structures and utilities already in place.
Configured around the required packaging arrangement.
Selected according to required output and plant configuration.
Under optimal operating conditions.
Approximately one 50 kg bag per cycle under optimal conditions.
Application
Keep Finished Product Moving Through the Bagging Stage.
Bagging sits at a critical point between finished fertilizer production and downstream handling.
FertiBagger is configured around the required output, bag format and plant arrangement so the bagging stage supports the wider process.
Match Bagging Capacity to the Process
The bagging stage needs to handle finished product at a rate that supports required plant output without creating an unnecessary bottleneck.
Configure for the Required Bag Size
FertiBagger can be configured for 10 kg, 25 kg, 50 kg and 500 kg fertilizer packaging requirements.
Independent Twin Line Operation
In a twin line configuration, each bagging line operates independently. One line can remain in operation while the other is stopped for maintenance, adjustment or thread changes.
Connect Bagging to Downstream Handling
The bagging arrangement can be developed around existing conveyors, structures and utilities while considering how filled bags move into stitching and finished bag handling.
Configuration is developed around required output, packaging format and how finished bags need to move into stitching, conveying and downstream handling.
Engineering Features
Built Around the Bagging Requirement.
FertiBagger is configured around the required bag format, production output and the way the bagging stage needs to connect with the wider fertilizer process.
Equipment arrangement can be developed for a single line, fully independent twin lines, a new plant or integration into an existing operation.
Single or Twin Line
The system can be configured as a single bagging line or as two independent lines according to the required output.
Independent Twin Line Operation
In a twin line arrangement, one line can remain operational while the other is stopped for maintenance, adjustment or thread changes.
Multiple Bag Sizes
FertiBagger can be configured for 10 kg, 25 kg, 50 kg and 500 kg fertilizer packaging requirements.
Double Drop Arrangement Where Required
Smaller bagging configurations can be arranged so that 50 kg bags are filled using double drops where the application requires it.
New Plant or Retrofit
FertiBagger can form part of a new fertilizer plant or integrate around existing conveyors, hoppers, structures and utilities where practical.
Dedicated Bulk Bag Support
The 500 kg arrangement uses dedicated bag supports and loop holders together with the appropriate filling and handling configuration.
Bag size, required output, downstream stitching and handling, and the infrastructure already available on site all influence the final bagging configuration.
Technical Data
Key FertiBagger Specifications.
Key bag formats, line arrangements and 50 kg operating figures are summarised below.
Final configuration is selected around the required output, packaging format and plant integration requirement.
Final bagging configuration is confirmed according to the required packaging format, plant arrangement and production requirement.
Support, Calibration & Spares
Support the Bagging System Beyond Installation.
Accurate fertilizer bagging depends on more than the mechanical equipment. Weighing, controls, setup and operator understanding all contribute to consistent operation.
Ferti support can extend through installation, calibration, commissioning, training, fault finding and ongoing technical support.
Installation & Assembly Support
Support can be provided for equipment installation and assembly according to the requirements of the supplied bagging system.
Load Cell & Weighing Calibration
Weighing systems can be calibrated as part of commissioning to prepare the equipment for the required bagging operation.
Commissioning
The bagging equipment can be commissioned together with the relevant feed, control and downstream handling systems.
Operator & Maintenance Training
Training can cover practical operation, routine checks and maintenance requirements for the supplied equipment.
Fault Finding When the Plant Needs It.
Remote technical assistance can support fault finding and operational issues, with on-site support available where remote assistance is not sufficient.
Support requirements can be considered around the installation, equipment configuration and operating environment.
Spare Load Cells
Calibrated spare load cells can be included where applicable.
Bagging Controllers
Preconfigured weighing and bagging controllers can be supplied.
Electrical Spares
Selected electrical components can form part of the critical spares package.
Pneumatic Spares
Pneumatic components can be included according to the supplied system.
Where standard commercially available components are used, replacement specifications can be provided to support local sourcing. Specialised or preconfigured components can be supplied from South Africa.
Discuss Your FertiBagger Requirement
Start With Your Bag Format and Required Output.
Tell the Ferti team what you need to bag, the packaging format required and the production output the system needs to support.
From there, the bagging arrangement can be developed around your process, plant layout, existing equipment and downstream handling requirements.
Not sure which configuration is required? Start with your process, packaging requirement and required output.
Tell Us What You Know So Far.
Preliminary information, photographs, drawings and plant layouts are enough to begin the engineering discussion.
For retrofit projects, photographs and dimensions of the existing bagging area are particularly useful.