Fertilizer Blending

Under Construction & Final Validation

FertiDualMix

Two Opposing Product Flows.
One Fertilizer Blending Process.

Twin Ribbon Fertilizer Blender

FertiDualMix is a twin ribbon fertilizer blender developed around two simultaneous opposing product flows within the mixer.

The larger outer ribbon moves fertilizer inward towards the centre while the smaller inner ribbon moves material outward towards the ends.

Discuss Your Project Explore Complete Plants

FertiDualMix twin ribbon fertilizer blender installed within a fertilizer processing facility

Current Development Status Equipment is under construction and final validation. Final throughput and mixing time will be published once measured.

Mixing Principle Twin Ribbon

Two opposing helical ribbon flows within the mixer.

Current Design Approx. 3 m

Current mixer design length.

Weighing Load Cell Integration

Integrated weighing forms part of the current design.

Controls PLC / HMI Integration

Controls integration forms part of the current design basis.

Blending Application

Build the Blending Stage Into the Wider Fertilizer Process.

FertiDualMix is being developed for fertilizer applications where materials need to be combined before moving into the next stage of the plant.

The current design brings together ribbon mixing, integrated weighing and controls within one dedicated blending stage.

FertiDualMix in Development View the current FertiDualMix build and twin-ribbon blending arrangement during development.

Process Role

A Dedicated Fertilizer Blending Stage

FertiDualMix is intended to blend fertilizer before material moves onward to transfer, processing or packaging equipment.

Material Movement

Opposing Ribbon Flow

Inner and outer helical ribbons move material in opposing directions through the mixer body during blending.

Weighing

Integrated Load Cell Weighing

Load cells form part of the current design so that weighing can be incorporated directly into the blender arrangement.

Controls

PLC & HMI Integration

The current design allows the blending stage to be integrated with the wider plant control system.

Performance Validation Final operating performance is still being established.

Mixing time and production throughput will be published once manufacture and testing provide measured performance data.

Discuss Your Blending Requirement

Start With Your Product and Blending Requirement.

Tell us what fertilizer needs to be blended, the output the process needs to support and how the blending stage needs to connect with the rest of your plant.

Ferti can then consider the arrangement around material feed, weighing, controls, site constraints and the downstream process.

Discuss Your Project Discuss a Complete Plant

FertiDualMix is currently under construction and final validation. Final mixing time and throughput will be published once measured.

Useful Project Information

Tell Us What You Know So Far.

Preliminary process information, photographs and plant layouts are enough to begin the discussion.

Fertilizer Product What materials need to be blended?

Required Output What production requirement must the blending stage support?

Material Feed How will material enter the blender?

Site & Layout What space, access or plant constraints must be considered?

Existing Equipment Which conveyors, hoppers or structures need to remain?

Downstream Process Where should the blended fertilizer move after discharge?

Existing plant drawings, photographs and upstream or downstream equipment details can help define the integration requirement.

Two Opposing Product Flows. One Fertilizer Blending Process.