Fertilizer Handling Equipment
Handling & Ancillary Equipment
Build the Handling Equipment Around the Process.
Custom Conveyors, Blenders & Supporting Equipment
Not every fertilizer plant requirement fits a standard equipment configuration.
Ferti can engineer custom conveyors, ribbon blenders and supporting fertilizer equipment around the material route, existing machinery, plant geometry and required process.
Conveyor arrangements developed around the required transfer route.
Blending equipment selected around product and process requirements.
Supporting equipment for new plants, upgrades and integrations.
Equipment can be engineered around existing machinery and interfaces.
Where Supporting Equipment Fits
Support the Process Between the Major Machines.
A fertilizer plant depends on more than its primary processing equipment. Material still needs to be received, transferred, weighed, moved between stages and handled after processing.
Ferti can develop the supporting equipment required to connect these stages into a practical material route.
Supporting equipment can form part of a new fertilizer plant, an equipment upgrade or a retrofit where serviceable existing machinery and infrastructure remain in use.
Application-Specific Equipment
Engineer the Equipment Around the Plant.
Supporting equipment should be defined around the fertilizer, material route, required output, available space and the machinery it needs to connect.
Ferti can develop individual components or integrate multiple equipment types into the wider fertilizer process.
Engineer the Conveyor Around the Required Transfer Point.
Conveyor geometry and performance are considered against the fertilizer, feed position, discharge point, available space and existing equipment.
Configure the Blender Around the Fertilizer Process.
Blender requirements can be considered against product characteristics, feed arrangement, required output, available space and the downstream process.
Support the Main Process With the Equipment Around It.
Hoppers, weighing systems, bagging structures and other supporting components can be manufactured or integrated as part of a new installation, plant upgrade or retrofit.
Individual machines can be supplied as standalone equipment or integrated into a wider Ferti fertilizer plant.
Integration, Upgrades & Controls
Integrate New Equipment With What Still Works.
A plant upgrade does not always require complete replacement. Where existing machinery, structures or interfaces remain serviceable, new equipment can be engineered around them.
Mechanical integration, electrical systems, pneumatics and controls should be considered together so the final system supports the required process without unnecessary complexity.
Retain Serviceable Equipment Where Practical.
New conveyors, hoppers, bagging equipment and supporting structures can be developed around existing machinery and plant geometry.
Use the Level of Control the Process Requires.
Control systems can be selected around accuracy, throughput, repeatability, operator requirements and the wider plant environment.
Replace What Has Failed or Limits the Process.
Upgrade scope can focus on the components that need attention while retaining machinery, structures or interfaces that still have value.
Integrate Components Into the Wider Plant.
Motors, drives and associated plant components can be considered alongside the fabricated equipment they support, helping define access, maintenance requirements and equipment interfaces from the beginning.
Develop the Controls Around the Mechanical Plant.
Control architecture can be developed around the required process, available electrical supply, pneumatic systems, measurement requirements and the equipment already in operation.
The appropriate solution depends on the process, existing plant, operating environment and required level of automation.
Support & Technical Assistance
Support the Equipment Beyond Manufacture.
Supporting fertilizer equipment still needs to be installed, integrated, commissioned and maintained as part of the wider plant.
Ferti can provide practical support from site installation and calibration through training, fault finding and ongoing technical assistance.
Site Installation & Assembly
Support can be provided where equipment needs to be positioned, assembled and connected within the fertilizer plant.
Confirm the Operating Arrangement
Equipment can be commissioned as part of the wider process to confirm material flow, controls and plant integration.
Load Cell & Weighing Calibration
Where weighing equipment forms part of the system, calibration support can be incorporated into commissioning and setup.
Operator & Maintenance Training
Training can be planned around the equipment supplied and the size and complexity of the installation.
Remote & On-Site Assistance
Fault finding and technical assistance can be provided remotely, with on-site support arranged where required.
Prepare Around Critical Components
Critical-spares planning can be developed around the equipment, operating environment and expected replacement requirements.
Plan for Maintenance and Replacement From the Start.
Where standard commercially available components are used, replacement specifications can be provided. Specialised or preconfigured components can be supplied where required.
Discuss Your Project
Start With the Process Problem You Need to Solve.
You do not need to arrive with a finished equipment specification. Start with the fertilizer, the process stage and the operational requirement.
Ferti can then help define the handling equipment, integration requirements and practical next steps around your plant.
Plant photographs, drawings and details of upstream or downstream equipment can help define the initial scope.